Equipment
7018 vs 6010 Welding Rods: Best One for Your Project?
When it comes to welding selecting a right rod is crucial for achieving a strong and reliable bond. Two popular options among welders are 7018 and 6010 welding rods.
Each of these rods has it’s own unique properties and characteristics making them suitable for different types of welding projects.
Summary: 6010 rods are ideal for welding on dirty, rusted, and oily metal, thinner metals, and loose joints, whereas 7018 rods are versatile and suitable for heavy-duty projects and all positions.
Let’s take a closer look at the differences between 7018 and 6010 welding rods as well as the pros and cons of each. To help you determine which one is the best choice for your specific project.
Whether you are a professional welder or a DIY enthusiast this information will be valuable in ensuring that your welding projects are successful.
7018 Welding Rods
These are a type of stick welding rods and are constructed from a coated metal wire that matches the welding material.
They are well known for their stability, smooth bead, quick deposit of welded material, maximum strength, ease of cleanup and lack of spatter.
These rods work best in clean, dry, room temperature environments. These rods come in a range of sizes including 1/16, 5/16, 3/16, 1/8, 3/16, 7/16, 1/4 and 5/16 inches.
They are commonly used for welding in all positions including flat and horizontal welding and their flux contains iron powder which increases the amount of molten metal deposited during a weld.
This makes them capable welders who are also suitable for beginners.
Key Features
Key or special features of 7018 welding rod include:
- High strength: 7018 is known for its high strength and is often used in heavy duty welding applications e.g. in the construction of bridges and buildings.
- Good penetration: 7018 welding rod is known for its good penetration capabilities which makes it well suited for welding in a variety of positions including vertical-up, horizontal and overhead.
- Low hydrogen content: 7018 welding rod has a low hydrogen content which makes it less likely to cause cracking and other types of weld defects.
- High quality welds: 7018 welding rod is known for producing high quality welds that are strong, smooth and have good appearance.
- Versatile: 7018 welding rod is versatile and can be used on a wide range of metals such as low carbon steels, high strength steels and cast iron.
- Good for outdoor use: 7018 welding rod is designed to withstand harsh outdoor conditions and is resistant to moisture and rust.
- Easy to use: 7018 welding rod is relatively easy to use and it is a good choice for beginners or those who want to achieve a high quality welds with minimal spatter.
- Slow freezing: 7018 welding rod has a slow freezing puddle which allows the welder to make smooth and precise welds.
- High amperage required: 7018 welding rod requires high amperage settings to perform well which can make it more difficult to use with smaller or portable welding machines.
- Welding Positions: Good for welding in all positions making it versatile for different projects.
- AC and DC Polarity: Can be used with AC and DC polarity making it more versatile than other rods.
Applications
Some of the common applications of 7018 welding rod are given below
- Structural steel fabrication
- Bridge and barge construction
- Pressure vessels and storage tanks
- Heavy equipment repair and maintenance
- Pipe welding
- It is also frequently used in welding positions such as flat, horizontal, vertical and overhead.
It is considered to be all-purpose electrode and is often used in welding schools and in the welding industry as a general-purpose electrode.
Pros and Cons
Table
| Key Information | Description |
|---|---|
| Type | 7018 welding rod |
| Material | Iron powder in flux |
| Suitability | Heavy-duty projects, all positions, dirty, rusty and oily metal |
| Strength | High tensile strength |
| Size | Available in various sizes |
| Cleanup | More spatter and cleanup required |
| Skill level | Requires higher level of skill and experience |
| Cost | Larger rods cost more |
| Limitations | Not suitable for thin metal or filling gaps |
6010 Welding Rods
6010 welding rods are stick welding rods used for welding on dirty, rusted or oily metal surfaces.
Because they produce a smooth bead with thick slag and a soft arc therefore these rods are ideal for thinner metals and loose joints.
The E6010 rod can only be used with positive polarity direct current rods. Whereas E6011 rod can be used with both AC and DC polarity.
It is critical to select the correct rod for the job in order to achieve a stable, smooth bead, quick deposit of the welded material, maximum strength, easy cleanup and minimal spatter.
Key Features
- Deep penetration: 6010 welding rod is known for it’s deep penetration capabilities which make it well suited for welding in the flat and horizontal positions.
- Low hydrogen: 6010 welding rod has a low hydrogen content which makes it less likely to cause cracking and other types of weld defects.
- Good for dirty or rusty surfaces: The cellulosic coating on 6010 welding rod is designed to help it perform well on dirty or rusty surfaces making it a good choice for welding in outdoor or industrial environments.
- High resistance to moisture: 6010 welding rod has a high resistance to moisture which helps it to maintain its properties in damp environments.
- Flexible: 6010 welding rod is relatively flexible which makes it easy to work with and maneuver in tight spaces.
- Easy to strike an arc: 6010 welding rod is relatively easy to strike an arc with which makes it a good choice for beginners or for welding in challenging positions.
- Not recommended for vertical down welding: 6010 welding rod is not recommended for use in vertical down welding positions because it tends to produce a lot of spatter and can be difficult to control.
- High amperage required: 6010 welding rod requires high amperage settings to perform well which can make it more difficult to use with smaller or portable welding machines.
Applications
Some of the common applications of 6010 welding rod include:
- Heavy equipment repair and maintenance
- Construction and repair of ships and boats
- Bridge and barge construction
- Offshore oil and gas platforms
- Pressure vessels and storage tanks
- Heavy fabrication and repair of steel structures
It is particularly useful in the welding of thick or heavy plates where the deep penetration offered by 6010 welding rod is necessary to ensure a strong and stable weld.
Pros and Cons
Table
| Property | Description |
|---|---|
| Type of Metal | Suitable for welding dirty, rusty, and oily metal. |
| Tensile Strength | Stronger than the base metal |
| Size | Available in 1/16, 5/16, 3/16, 1/8, 3/16, 7/16, 1/4, and 5/16 inches. Most commonly used size is 1/8 inch |
| Welding Position | Can be used for flat, horizontal, or all welding positions. |
| Flux | Contains Iron powder which increases the volume of molten metal deposited during a weld |
| Polarity | Only to be used with direct current rod positive polarity |
| Suitable for | Thin metal and filling gaps or misfits |
Comparing 7018 and 6010, Which one Is Better?
Now we will be comparing the properties, suitability and benefits of these two types of welding rods.
Properties of 7018 and 6010 Welding rods:
7018 welding rods are stick welding rods that are used for steel welding. They are made of coated metal wire that matches the welding material and are known for their stability, smooth bead, quick deposit of welded material, maximum strength, ease of cleanup and lack of spatter.
These rods are available in various sizes and are commonly used for all positions of welding making them suitable for low carbon and high strength steel.
On the other hand, 6010 welding rods are used for welding on dirty, rusted or oily metal surfaces.
They yield a smooth bead with thick slag and a soft arc, making them ideal for thinner metals and loose joints.
They can be used with positive polarity direct current rods and produce little slag during the welding process.
Suitability and Benefits of 7018 and 6010 Welding rods:
The benefits of using 7018 welding rods include versatility for various projects, suitability for heavy-duty projects, and the production of a smooth and attractive weld bead.
However, it should be noted that 7018 rods require advanced skills to use, may result in more spatter and cleanup, and may not be suitable for thin metal or filling gaps. Additionally, they may be more expensive for small projects.
On the other hand, 6010 welding rods are ideal for welding on dirty, rusted, and oily metals, thinner metals, and loose joints.
They can be used with direct current rod positive polarity and produce little slag during the welding process. However, they may not be suitable for heavy-duty projects or all positions.
Which one is better?
Both have advantages and disadvantages, and the choice will be determined by the specific requirements of the welding project.
7018 and 6018 Comparison Table
| Property | 7018 | 6010 |
|---|---|---|
| Material | Iron powder in flux | Cellulose based filler material |
| Suitability | Heavy-duty projects, all positions, dirty, rusty and oily metal | Dirty, rusty and oily metal, thinner metals and loose joints |
| Strength | Around 80,000 psi. | Around 60,000 psi. |
| Size | Available in various sizes | Commonly available in 1/8, 5/32, and 3/16 inch |
| Cleanup | More spatter and cleanup required | Minimal spatter and easy cleanup |
| Skill level | Requires higher level of skill and experience | Relatively easy |
| Cost | Larger rods cost more | Relatively less cost |
| Limitations | Not suitable for thin metal or filling gaps | Not suitable for heavy-duty projects |
| Polarity | Can be used with AC and DC polarity | Can be used with DC+ |
| Positions | Good for welding in all positions | Not good for all positions |
| Slag production | More slag production during the welding process | Produces little slag during the welding process |
Related Questions
What is 6010 welding rod good for?
Generally, 6010 is good for welding in vertical or overhead positions as well as for welding on thick or heavy plates. 6010 welding rod is often used in the construction and repair of ships, bridges and other heavy structures because it has deep penetration and strong welds .
What is 7018 welding rod used for?
7018 is known for its good penetration and high deposition rates making it suitable for welding thick plates and for building up surfaces. Its also known for its good impact strength which makes it a popular choice for welding heavy equipment or for repairing cast iron especially.
Why do some welders not run 6010?
Some welders may not be capable of running 6010 welding rod because the machine’s settings are not compatible with the electrode’s characteristics. 6010 welding rod requires a higher amperage than other types of electrodes such as 7018 which makes it hard for some machines to run it.
Also some welders are also not designed to handle the level of spatter and smoke that 6010 welding rod produces.
What are the best welding conditions for 7018 and 6010 rods?
7018 is well suited for welding in a variety of positions including vertical up, horizontal and overhead.
Its ideal for heavy duty welding applications e.g. in the construction of bridges and buildings.
7018 is also suitable for using in outdoor environments and is resistant to moisture and rust.
The best welding conditions would be with a direct current electrode negative polarity and with a high amperage setting.
6010 is best used in the flat and horizontal positions. Its a good choice for welding in dirty or rusty environments and it’s known for its deep penetration capabilities.
6010 is not recommended for use in vertical down welding positions because it tends to produce a lot of spatter and can be difficult to control.
The best welding conditions for 6010 would be with a direct current electrode negative polarity and with a high amperage setting.
Informational
Millermatic 251 Complete Buying Guide: Used vs New? [Solved]
The Millermatic 251 is a tool that almost all welders are thinking about getting or are already using at work. In the welding community, however, there are a lot of misunderstandings and questions about the Millermatic 251.
In this article, I’ll talk in-depth about the specs of the Millermatic 251, and we’ll also talk about whether you should buy a new or used machine.
Millermatic 251 is a Great Machine in the Right Hands
The Miller company is known for making great welders, and the Millermatic 251 is one of their successful products. It will only work best for you only if you know how to use it.
With 250 Amps at 28 VDC, the Millermatic 251 Mig Welder has the highest output rating in its class.
Digital timers and a big digital control panel on the front of the welder let you change settings like voltage and wire feed speed.
In a single pass, the Millermatic 251 is able to weld materials with thicknesses ranging from 22 gauge all the way up to 1/2 inch.
The Active Arc Stabilizer technology provides excellent starts, and the line voltage compensation provides constant output despite fluctuations in the amount of input power.
The “Auto Gun Detect” function of the machine makes it possible to pull the trigger on the MIG gun, spool gun, or push-pull gun.
If the gun has a timer, the welder will pick it up right away, along with the voltage and the speed of the wire feed.
The Millermatic 251 Mig Welder has a unique flip-down chamber that holds the welder’s parameter chart and other consumables. This lets customers get it right the first time they use it.
Things You Will Get Along with the New Millermatic 251
If you have decidee to buy a new Millermatic 251 then these are a few of the things that you will get along with it for free.
- The power cord and plug (only for the 200/230 V model)
- M-25 MIG gun with a range of 12 feet (3.7 meters) and a capacity of 250 amps for.030/.035-inch wire
- Cable and clamp for working.
- Argon mixture regulator and flow gauge, along with a hose
- Extra contact tips
- reversible drive rolls with running gear and cylinder rack installed from the factory at.030/.035 in.
What Year was the Millermatic 251 Made?
The Millermatic 251 was made in 2005, according to the user manual included with the machine. Miller Industries, on the other hand, does not reveal the machine’s exact production date.
How Many Amps is Millermatic 251?
Millermatic 251 has an Amperage range of 30 – 300 Amps. This machine has a duty cycle of 60p% when it is operated at 200 amperes. And if you use it at 250 amps, the duty cycle will be 40%.
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How Many Watts is the Millermatic 251?
When working with 28 VDC, the power of the Millermatic 251 ranges from 5600 to 7000 watts. Both 200 amps and 250 amps can be used with this machine.
You can easily figure out how many watts a Millermatic 251 has by multiplying the amps by VDC.
Millermatic 251’s Amps = 200 – 250 Amps
Millermatic 251’s Volts = 28 VDC
Watt Power = Amps X Volts
Watt Power of Millermatic 251 = 200 x 28 = 5600 watts or 250 x 28 = 7000 watts.
Can a Millermatic 251 Weld Aluminum?
Millermatic 251 can be used to weld aluminum, but a Spool gun module is required. The 251 Vintage Millermatic spool gun module employs both flux core (FCAW) and MIG (GMAW) welding.
The following spool guns are compatible with Millermatic 251:
- Spoolmatic 15A
- Spoolmatic 30A
Millermatic 251 Specifications Chart
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Millermatic 251 weighs about 98 kg and has dimensions of 32 x 19 x 39 in. It supports solid steel, stainless steel, and flux-cored wires with a wire diameter range of 0.6 to 1.2 mm. It can also work at either a 40% or 60% duty cycle.
Specification image from manual
What is the Duty Cycle of Millermatic 251?
Duty Cycle: The duty cycle is the proportion of 10 minutes that the device can weld at full power without overheating. If the equipment overheats, the thermostat(s) opens, the output stops, and the cooling fan operates. Allow fifteen minutes for the device to cool.
The Millermatic 251 is able to function at a duty cycle of either 60% or 40%. This indicates that the machine can weld for 6 minutes at a current of 200 amperes before needing to rest for four minutes.
whereas at a current of 250 amperes it works for 4 minutes before needing to rest for six seconds.
If the Millermatic 251 begins to overheat, one of two things must happen: either the user must wait fifteen minutes for the machine to cool down, or the user must reduce the duty cycle before restarting the welding process.
Pros of Millermatic 251
- The highest-rated output of all the welders (250 Amps)
- Large digital control panel
- Built-in digital timers
- The voltage compensation feature keeps the power supply constant
- Starts can be smooth with an adjustable run-in period.
- No additional module is needed to connect a Spoolmatic 30A or 15A gun.
- If the welding tip becomes shorted to the work surface, the “Tip Saver” feature will cut power to the welding machine.
- If no arc is detected within three seconds of pulling the gun’s trigger, the weld output will be cut off.
- Automatically adjusting digital thermometers with a fan function
- Heavy-duty, aluminum-casting, dual-gear industrial drive system
Cons of Millermatic 251
- No negative feedback from users, apart from price issues
Is it Worth Buying a Used Millermatic 251?
If you are just starting out in the welding industry and are a novice, you should get a used Millermatic 251 since it will save you money that you can use towards other necessary instruments. However, if you have a successful company and earn a lot of money, you should invest in a modern Millermatic 251, which will save you money on energy and increase the quality of your welds.
Old vs New Millermatic 251: Price Comparison
At the time of writing, a brand-new Millermatic 250 could be purchased on Amazon for $4800. If you wish to purchase a used one, the price might range from $1500 to $2200, depending on the machine’s condition.
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Checklist for Buying a used Millermatic 251
When buying a used welder, there are a few things you should look at more closely. You don’t want to add a broken welder to your collection of tools.
- Does it make beads of the same size?
- When the wire is being fed, does it move smoothly or does it slip and jerk?
- Make sure the gas cup is in the right place, the tip is not bent, and there is no slag blocking the wire feed.
- Make sure the size and tension of the wire are right for the driving wheels.
Miller 251 Alternatives
Equipment
New to Welding? Check Out These 6 Machines
Whether you are a DIY enthusiast, a hobbyist or looking to start a new career. Welding is a valuable skill to have. However with so many different types of welding machines available. It can be overwhelming to choose the right one for you.
In this blog post, we will look at 6 of the best welding machines for beginners. Thus Making it easy for you to find the perfect fit for your needs.
List of 6 Best Welding Machines for Beginners
- Hobart Handler 140 MIG Welder
- Eastwood 200 AC/DC TIG Welder
- Hobart 500570 Stickmate 160i Arc Welder
- Weldpro MIG155Gsv Beginner MIG/Stick Arc Welder
- Forney Easy Weld 140FC-I Flux Core Welder For Beginners
- YesWelder MIG-205DS MIG/Flux Core/TIG/Stick Welder
Short Summary
If we compare all 6 welders then in my opinion the Hobart Handler 140 MIG Welder is the best option for beginners. The reason why I say because it is a versatile and reliable machine that is easy to set up and use.
It is capable of welding a wide range of materials and has a compact size and portability which makes it perfect for small projects and repairs.
It also has a variety of features such as an exclusive 3 groove drive roll, built-in contactor and generous operating parameters. which makes it an excellent choice for beginners.
Please keep in mind that this is my own opinion and may vary depending on individual experiences and usage of the product.
1- Hobart Handler 140 MIG Welder
The Hobart Handler 140 MIG Welder is a reliable and versatile machine that is perfect for beginners. It is easy to set up and use.
It is capable of welding a wide range of materials. Its compact size and portability make it ideal for small projects and repairs.
Key Features
- Exclusive 3-groove drive roll for easy switching between small diameter carbon steel MIG wire for exhaust work and auto body applications.
- Built-in contactor and self resetting thermal overload protection for added safety and convenience.
- Flux-Cored and MIG welding capabilities allowing for versatile use in a variety of welding applications.
- Generous operating parameters allowing you to weld thin gauge steel up to 1/4in. steel plate.
- Five position voltage control selector for a smooth stable arc at all welding thicknesses and amperage output of 25-140 Amps.
Specification Table
| Specification | Details |
|---|---|
| Input Voltage & Amperage | Volts: 115, Amps: 25, Max. Amps: 140 |
| Max Weld Thickness | 0.25 in |
| Duty Cycle | 20% at 90A |
| Dimension | 12 x 18 x 24 in |
| Weight | 66.0 lbs |
| Warranty | 12 months parts / 12 months labor |
Note: The list of Pros and Cons provided are based on user reviews found on the product page and may vary depending on individual experiences and usage of the product.
2- Eastwood 200 AC/DC TIG Welder
The Eastwood 200 AC/DC TIG Welder is a high performance machine that is ideal for welding both aluminum and steel.
It is perfect for beginners who want to learn TIG welding because it is easy to use and has a wide range of adjustable settings.
Key Features
- Dual voltage capability allowing for operation on either 110vAC, 15-amp circuit or 220vAC, 30-amp circuit.
- 1/4″-thick welding capacity on 220VAC.
- High-frequency start for precise arc control and square-wave inverter for accurate aluminum welding.
- Flex Head WP-17-type torch that accepts common cups and collets with up to 1/8″ electrodes and also a Gas lens kit to greatly improve your fabrication skills
- Rocker Style foot pedal with machine mounted controls and flow meter gauge for improved gas flow control and quick repeatable flow adjustments.
Specification Table
| Specification | Details |
|---|---|
| Input Voltage | 120vAC or 240vAC |
| Amperage | TIG: 10-190 amps, Stick: 10-185 amps |
| Duty Cycle | TIG: 60% at 190 amps and 100% at 143 amps Stick: 60% at 185 amps and 100% at 143 amps |
| Dimensions | 17.8” x 8.4” x 20.20” |
| Weight | 38 lbs |
| Warranty | 3 Years |
3- Hobart 500570 Stickmate 160i Arc Welder
The Hobart 500570 Stickmate 160i Arc Welder is a powerful and versatile stick welding machine that is perfect for beginners. It has a wide range of adjustable settings which makes it easy to use. It is also capable of welding a variety of materials.
Key Features
- Dependable, reliable, and rugged design for long-lasting use.
- Lightweight and portable design with a weight of under 20 lbs, making it easy to carry and store.
- Quick and easy starts with hot start technology.
- High output of up to 160A for welding up to 5/32 inch mild steel.
- Dual voltage input power of 120V/240V for easy connection to both 120 and 240V receptacles without the need for additional tools.
Specification Table
| Specification | Description |
|---|---|
| Input Voltage & Amperage | 240 Volts |
| Max Weld Thickness | Not specified |
| Duty Cycle | Not specified |
| Dimension | 13.38 x 7.13 x 10.5 inches |
| Weight | 15 pounds |
| Warranty | 5/3/1 Industrial Use |
4- Weldpro MIG155Gsv Beginner MIG/Stick Arc Welder
The Weldpro MIG155Gsv Beginner MIG/Stick Arc Welder is a versatile machine that is perfect for beginners. It is easy to set up and use. It can be used for both MIG and stick welding. It is also capable of welding a wide range of materials.
Key Features
- Dual Input Power Capability: This welder has the ability to select between 120-volt input power for home and generator-driven environments or 230-volt input for shop applications with thicker materials.
- Complete Package: The welder comes complete as pictured, ready for use.
- Wide Welding Range: With a welding range of 30 to 155 amps, this welder can handle a variety of welding tasks.
- Versatility: This welder can handle MIG, flux-cored and stick welding, allowing for a wide range of welding capabilities.
- Adjustable Settings: With the ability to feed wire at 78 inches to 396 inches per minute and infinitely adjustable wire speed and heat settings, this welder offers precision and control for your welding projects.
Specification Table
| Specification | Value |
|---|---|
| Input Voltage & Amperage | 115V/230±15%, 30 to 155 Amp |
| Max Weld Thickness | 1/4 inch mild steel |
| Duty Cycle | Not specified |
| Dimension | 14.96 x 13.58 x 6.69 inches |
| Weight | 21.2 pounds |
| Warranty | 3 Years |
5- Forney Easy Weld 140FC-I Flux Core Welder
The Forney Easy Weld 140FC-I Flux Core is a reliable flux core welding machine. It is perfect for beginners who want to learn flux core welding because it has a wide range of adjustable settings and it is capable of welding a variety of materials same as others.
Key Features
- EASY TO USE: This machine is ideal entry-level welder with infinite voltage and wire feed speed control for perfect welds every time.
- POWERFUL: 140 AMP output allows for welding up to 1/4″ of mild steel with protection from an all-metal case.
- PORTABLE: Only weighs 19 lbs., it is easily portable for any DIY project, maintenance and repair job, garage and more!
- FLUX-CORE WELDING: Uses .030″ flux-core wire and doesn’t require gas, can run on standard household power with at least a 20 AMP breaker.
- DIMENSIONS: 16.75″ (425.45 millimeters) x 8.125″ (206.38 millimeters) x 12″ (304.8 millimeters)
Specification Table
| Specification | Detail |
|---|---|
| Input Voltage & Amperage | 120V |
| Max Weld Thickness | 1/4″ of mild steel |
| Duty Cycle | 30% @ 90A |
| Dimension | 16.7 x 12 x 8.1 inches |
| Weight | 19 pounds |
| Warranty | 12 month |
6- YesWelder MIG-205DS MIG/Flux Core/TIG/Stick Welder
The YesWelder MIG-205DS MIG/Flux Core/TIG/Stick Welder is a versatile and powerful machine which is perfect for beginners.
It is capable of welding a wide range of materials and can be used for MIG, flux core, TIG and stick welding. It also has a wide range of adjustable settings which makes it easy to use for beginners
Key Features
- MIG Function: Synergic Controlled on MIG function for very easy and simple operation.
- 4 in 1 Functionality: Four functions in 1 of Gas MIG /Gasless MIG / Lift TIG / Stick
- Wire Compatibility: Takes up to 0.9mm(.035″) MIG solid wire(Gas MIG) and 0.9mm(.035″) MIG Flux wire(Gasless MIG)
- MIG Roll Compatibility: Apply to D100/D200 rolls (<10lbs) of MIG wire
- Amp Rating: 200 Amp Gas/Gasless MIG welder with a 50 Amp plug(220V) and 160 Amp Gas/Gasless MIG welder with a 35 Amp plug(110V).
Specification Table
| Specification | Value |
|---|---|
| Input Voltage & Amperage | 110V/220V 50/60 Hz |
| Max Weld Thickness | Not specified |
| Duty Cycle | @110V, 60%@160A, 100%@123A @220V, 60%@205A, 100%@158A |
| Dimension | 18.11″*8.07″*14.17″ |
| Weight | 23lb |
| Warranty | Not specified |
Conclusion
Selecting the right welding machine can be a daunting task for beginners but with the right information and research it can be a smooth process.
These six above mentioned machines are some of the best options available in the market . They are reliable, easy to use and versatile machines that can cater to a wide range of welding applications.
We hope this blog post has helped you in your search for the perfect welding machine. Happy welding.
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